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Precast Concrete Manholes, Trays and Collectors: When Concrete Is the Right Choice

28 Oct 20265 min readAlso in RU, KA

Large round precast concrete sections

Plastic chambers have won many small-diameter jobs, but on roads, highways and large storm systems, precast concrete is still the backbone of Georgian infrastructure. Concrete manhole rings, base units, cover slabs, open drainage trays (*лотки*) and box collectors are heavy and robust, and they are familiar to every contractor. This article explains where concrete wins, what to check, and how it combines with cast-iron covers and HDPE pipe.

Exploded section of a precast concrete manhole with base unit, rings, cover slab, adjusting rings and D400 cover
Fig. 14 — Exploded section of a precast concrete manhole with base unit, rings, cover slab, adjusting rings and D400 cover. Source: GON technical notes.

Precast elements at a glance

ElementWhat it isTypical use
Manhole rings / sectionsCircular units, DN 1000–2000 typical, stackedSewer and storm chambers
Base units (with benching)Bottom section with formed channelsFaster than benching cast on site
Cover slabs / reducing slabsTop slab with an opening for the frameCarries the cast-iron cover and frame
Adjusting ringsThin rings for final heightFine-tunes the cover to road level
Open drainage trays (lotki)U- or V-shaped channelsRoadside ditches, slopes, irrigation
Box / rectangular collectorsLarge closed sectionsStorm collectors, culverts, utility tunnels

Reference standard for manholes and inspection chambers: EN 1917.

Concrete vs plastic chambers

CriterionPrecast concretePlastic (PE/PP) chamber
Load capacityVery high; suits deep and heavily trafficked locationsDepends on surround; usually lighter duty
Buoyancy in high groundwaterHeavy, so resists upliftMay need anchoring
Weight / handlingCrane requiredLifted by hand or a small excavator
Corrosion in sewersCan be attacked by H₂S; needs a lining or resistant concreteFully resistant
Large diameters (DN 1500+)StandardLimited
Cost on big chambersEconomicalRises steeply with size

Rule of thumb: use concrete for large, deep or road chambers and storm collectors, and plastic for small inspection chambers in landscaped and private areas.

Quality checks on delivery

  • Dimensions and wall thickness match the drawings.
  • No cracks, honeycombing or exposed reinforcement.
  • Joints have rubber seals or profiles for watertightness.
  • Step irons or ladders fitted and corrosion-protected.
  • Lifting anchors are suitable for the site crane.

Installation tips

  1. Lay the base on a compacted, level blinding concrete layer.
  2. Seal every joint, then backfill evenly around the chamber.
  3. Use adjusting rings so the cast-iron frame sits at final road level. A telescopic frame is an alternative for roads that will be resurfaced.
  4. Connect pipes with flexible joints close to the chamber wall to allow for settlement.

What to write in the BOQ

*"Precast concrete manhole DN 1500 to EN 1917, comprising base unit with benching, rings with rubber joint seals, reducing cover slab, adjusting rings and step irons; cast-iron cover and frame EN 124 D400 Ø600 clear opening; including blinding, bedding mortar and backfill."*

Quick selector

  • Road storm chamber, 3 m deep → concrete rings + base + D400 cast-iron cover.
  • Roadside ditch on a slope → concrete trays (lotki) with an anti-scour outlet.
  • Highway culvert → box collector, or large-diameter HDPE corrugated pipe as an alternative.
  • Garden inspection point → plastic chamber + A15/B125 cover.

GON's combined offer

GON supplies concrete manholes, trays and collectors together with ductile-iron covers, rain gratings and HDPE corrugated pipe. The whole storm or sewer package can then be planned around a single delivery schedule for road and district projects.

Related products: Manholes & covers · D400 sewage manhole cover · Drop-in collar cover D400 DN860 · Road infrastructure

Further reading: Telescopic vs fixed frames

Get a project quote

Send chamber schedules and depths to sales@gon.ge or call +995 595 818 800.

www.gon.ge

GON supplies drainage, water, gas and road-infrastructure products to contractors, utilities and IFI-funded programmes across Georgia.